CERPRO in Action
KLT Hummel Plastic GmbH
Customer
Industries
White goods, medical technology, automotive
Manufacturing know-how
Injection molding, toolmaking
Quality without detours - how KLT automates test reports & FMEA with Quali Spec
KLT Hummel Plastic produces sophisticated plastic parts for industries such as white goods, automotive and medical technology. The creation of test reports and FMEA documents used to be a manual, time-consuming process. Today, this is automated – with Quali Spec, without any IT project and with minimal training.
Initial situation: Test reports and FMEA cost time
Manually transferring dimensions, tolerances and risks from drawings to test reports or FMEA templates was a daily routine for the QA team at KLT – but no longer up to date. Especially for complex injection molded parts, the documentation was often error-prone, inconsistent and resource-intensive.
The company was looking for a solution that would work without a system changeover, be ready for immediate use and generate both test reports and FMEA data automatically.
The solution: Quali Spec for reports and risk assessment
Quali Spec was implemented as a plug-and-play solution. Without changeovers, without training – but with great effect:
- Automatic readout of drawing data (dimensions, tolerances, features)
- Generation of complete test reports & FMEA templates at the touch of a button
- Output in PDF, Excel or customer-specific formats – ready for immediate use
The result: Standardized, complete QA documents in minutes instead of hours – including automated risk analysis.
“Today, we create test reports and FMEA data in just a few clicks – previously it took us hours. Quali Spec immediately took the pressure off us.”
Outlook: The path to end-to-end QM
Following the successful introduction, KLT is now planning to connect to ERP and MES systems in order to integrate test reports and FMEA data directly into series releases and QA processes.
This will create an end-to-end quality management system – automated, scalable and future-proof.